The CSF 08-10 Ford Super Duty 6.4L Turbo Diesel Heavy Duty Intercooler represents a superior solution engineered to meet the rigorous demands of heavy-duty turbocharged diesel engines. Designed specifically for the 2008-2010 Ford Super Duty series, including F-250, F-350, F-450, and F-550 models equipped with the 6.4L V8 turbocharged diesel engine, this intercooler ensures optimal performance and reliability under extreme operating conditions.
Constructed with a heavy-duty bar & plate core and all-aluminium cast end tanks, the intercooler offers exceptional durability and thermal efficiency. The high-density internal and external fin design maximizes surface area contact, thereby enhancing heat dissipation and cooling performance. This design is critical for maintaining lower intake air temperatures, which directly contributes to improved engine efficiency, reduced risk of detonation, and sustained power output during demanding tasks.
Installation is streamlined through a true "drop-in fit" design, featuring precise OEM-style inlet and outlet connections that require no modifications, preserving the integrity of the original vehicle setup. The intercooler has undergone rigorous pressure testing at 120 psi to guarantee maximum reliability in high-boost scenarios, ensuring it withstands the stresses associated with heavy-duty diesel applications.
Furthermore, the intercooler is finished with CSF's proprietary thermal rejection powder coating. This advanced coating technology enhances heat rejection by up to 15% compared to non-coated units, contributing to superior cooling efficiency and a professional OEM+ aesthetic that complements the vehicle’s engine bay.
Key Features
- Heavy-duty bar & plate core construction for enhanced strength and durability
- All-aluminium cast end tanks engineered for optimal thermal conductivity
- High-density internal and external fin design to maximize heat transfer and cooling efficiency
- True "drop-in" fit requiring no modifications, ensuring ease of installation
- Pressure tested at 120 psi to assure performance under extreme boost conditions
- Precise "Quick-Connect" inlet/outlet connections for secure OEM-style fitment
- CSF’s high-quality thermal rejection powder coating for improved heat dissipation and corrosion resistance
Applications
| Year Range | Make | Chassis Code | Model | Trim | Engine / Trans / Etc | Notes |
|---|---|---|---|---|---|---|
| 2008-2010 | Ford | - | F-250 Super Duty | - | Turbocharged Diesel 6.4L V8 | - |
| 2008-2010 | Ford | - | F-350 Super Duty | - | Turbocharged Diesel 6.4L V8 | - |
| 2008-2010 | Ford | - | F-450 Super Duty | - | Turbocharged Diesel 6.4L V8 | - |
| 2008-2010 | Ford | - | F-550 Super Duty | - | Turbocharged Diesel 6.4L V8 | - |
OEM Part Numbers
- Ford: 7C3Z6K775C
Warranty
Cooling Systems and Flexibles, Inc. (CSF) guarantees the quality and performance of its High-Performance Cooling Systems under normal use and service. This warranty is extended to the original purchaser of the vehicle in which the product was initially installed. For comprehensive warranty details and conditions, please refer to our Warranty Page.
SKU# 7105 Warranty Term: 2 years
Unless explicitly stated otherwise, all products sold by R44 Performance Limited are designated RACE ONLY and are solely for competition or off-road use limited to racing formally sanctioned by a recognized racing organization. Any other use, including recreational off-road use, may violate local, state, and Federal laws. R44 Performance Limited does not implicitly or explicitly confirm the legality of using any products it sells on public roads; that is entirely the responsibility of the consumer.
It is the responsibility of the customer to check with all federal, state local and environmental laws before ordering and installing a product. R44 Performance Limited is not responsible for any fees, fines or costs that a customer may incur as a result of failing to check with federal, state, local or environmental laws before ordering and installing a product.
We get a large number of custom orders and requests everyday, so as a result it is not always possible for us to keep every item in stock at all times in our warehouse. If you require the item urgently please contact our sales team here to check the stock before you make your purchase.
We totally understand if you're not certain a part will be compatible with your car, so we highly recommend contacting us here with your query. Our friendly sales team will then be in touch to confirm if this part is the correct part you are looking for.
All in stock products ship the same day if ordered before 2pm GMT
For out of stock items we will contact you with an estimated wait time if not otherwise specified above.
We offer worldwide shipping on all products. If upon receiving your product you wish to return; we offer a 30-day returns policy. For our in-depth returns information please follow the link. "R44 Returns Policy
All of our products come with a standard warranty of 1-3 years. This is dependant on the type of product however. For more details please see our warranty page here.
PLEASE NOTE
- Orders with both in-stock and backorder or out-of-stock products will be dispatched once all products are available to ship together.
- Contact our sales team if you want your parts fitted to your vehicle at our London workshop.
- Shipping estimates are based on courier delivery times and don't include time to despatch from our warehouse.






