The BMW N54 engine is renowned for its exceptional power capabilities, with many enthusiasts achieving outputs exceeding 500hp, and some even reaching up to 1000hp. Such remarkable performance demands high-quality components engineered to withstand the increased Intake Air Temperatures (IATs) generated by elevated boost pressures and power levels. A critical component in this setup is a reliable, high-performance intercooler designed to maintain optimal air charge temperatures, ensuring consistent engine performance and durability.
The original equipment manufacturer (OEM) intercooler for the N54/N55 engines features plastic end tanks crimped onto a 4-inch thick (105mm core width) aluminum tube-and-fin core, standing 5 inches tall (127mm). While this design suffices for stock or minimally modified vehicles, it becomes a limiting factor as power levels increase through bolt-on modifications, advanced tuning, or fully built engines. The OEM intercooler’s limited cooling capacity results in elevated IATs that exceed optimal thresholds, significantly impairing engine performance and reliability.
CSF addresses these challenges with their innovative stepped core intercooler, specifically engineered for the BMW E8X/E9X N54/N55 platforms. This high-performance intercooler boasts a robust bar/plate core design, featuring a bottom section measuring 5.5 inches thick (140mm) and a substantial front face height of 8.25 inches (210mm). The core’s rounded bar design is an industry-exclusive feature that enhances airflow dynamics. Unlike traditional flat bar cores used in OEM and aftermarket units, the rounded bars allow incoming air to flow smoothly around the core surface, minimizing turbulence and maximizing heat dissipation efficiency.
Designed as a direct drop-in replacement, the CSF stepped core intercooler requires no modifications for installation. It utilizes BMW-style machined quick-connect fittings instead of cheaper silicone hose clamp systems, ensuring a secure and professional fit. The intercooler mounts precisely to OEM locations with the included fitment kit and detailed instructions, facilitating a straightforward upgrade process. Additionally, it clears the OEM crash bar without the need for cutting or trimming, preserving vehicle integrity and safety.
This intercooler is engineered to support power levels exceeding 1000hp, making it an ideal solution for both high-performance street vehicles and track-focused builds. Its superior cooling capacity effectively controls IATs, enhancing throttle response, reducing engine knock, and maintaining consistent power delivery under demanding conditions.
The CSF #8127 intercooler is finished in a durable silver coating, with an alternative black finish available under part number CSF #8127B, allowing for aesthetic customization to suit individual preferences.
Features
- The Only TRUE Plug-and-Play Solution Compared to the Rest
- No Cheaper Silicone Hose Clamp System, BMW Style "Quick-Connect" Machined Fittings
- OEM Mounting Locations with Fitment Kit and Instructions Included
- Clears OEM Crash Bar, No Modification to Install with No Cutting or Trimming Required
- Bottom/Larger Section: 5.5" Thick (140mm)
- Massive Front Face: 8.25" Tall (210mm)
- Good for Over 1000 HP!
Applications
| Year Range | Make | Chassis Code | Model | Trim | Engine / Trans / Etc | Notes |
|---|---|---|---|---|---|---|
| 2008-2013 | BMW | E82/E88 | 135i | - | Turbocharged 3L L6 | - |
| 2013 | BMW | E82/E88 | 135is | - | Turbocharged 3L L6 | - |
| 2007-2013 | BMW | E9X | 335i | - | Turbocharged 3L L6 | - |
| 2009-2013 | BMW | E9X | 335i xDrive | - | Turbocharged 3L L6 | - |
| 2011-2013 | BMW | E9X | 335is | - | Turbocharged 3L L6 | - |
| 2007-2008 | BMW | E9X | 335xi | - | Turbocharged 3L L6 | - |
| 2013-2015 | BMW | E84 | X1 | xDrive35i | Turbocharged 3L L6 | - |
| 2009-2016 | BMW | E89 | Z4 | sDrive35i | Turbocharged 3L L6 | - |
| 2009-2016 | BMW | E89 | Z4 | sDrive35is | Turbocharged 3L L |
Unless explicitly stated otherwise, all products sold by R44 Performance Limited are designated RACE ONLY and are solely for competition or off-road use limited to racing formally sanctioned by a recognized racing organization. Any other use, including recreational off-road use, may violate local, state, and Federal laws. R44 Performance Limited does not implicitly or explicitly confirm the legality of using any products it sells on public roads; that is entirely the responsibility of the consumer.
It is the responsibility of the customer to check with all federal, state local and environmental laws before ordering and installing a product. R44 Performance Limited is not responsible for any fees, fines or costs that a customer may incur as a result of failing to check with federal, state, local or environmental laws before ordering and installing a product.
We get a large number of custom orders and requests everyday, so as a result it is not always possible for us to keep every item in stock at all times in our warehouse. If you require the item urgently please contact our sales team here to check the stock before you make your purchase.
We totally understand if you're not certain a part will be compatible with your car, so we highly recommend contacting us here with your query. Our friendly sales team will then be in touch to confirm if this part is the correct part you are looking for.
All in stock products ship the same day if ordered before 2pm GMT
For out of stock items we will contact you with an estimated wait time if not otherwise specified above.
We offer worldwide shipping on all products. If upon receiving your product you wish to return; we offer a 30-day returns policy. For our in-depth returns information please follow the link. "R44 Returns Policy
All of our products come with a standard warranty of 1-3 years. This is dependant on the type of product however. For more details please see our warranty page here.
PLEASE NOTE
- Orders with both in-stock and backorder or out-of-stock products will be dispatched once all products are available to ship together.
- Contact our sales team if you want your parts fitted to your vehicle at our London workshop.
- Shipping estimates are based on courier delivery times and don't include time to despatch from our warehouse.




